Diagnose and solve rolling problems faster.

Improve your mill performance.
Strengthen your engineering team.

Five days of learning directly from engineers with a lifetime of rolling mill experience.

  • Diagnose rolling problems faster
  • Improve mill performance
  • Understand rolling mechanics, friction and lubrication
  • Improve gauge, profile and flatness control
  • Identify root causes of rolling defects

Our Aluminium Rolling Technology Course will give you more in-house problem solving capability, so you’re less reliant on your suppliers.

You’ll get an in-depth understanding of the fundamentals of aluminium rolling from internationally recognised experts.

This course is the only rolling course specifically for aluminium. It’s our most popular training course and, since the first one in 2005, we’ve welcomed delegates from over 90 different companies.

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I will keep a very good memory of that week spent with the group and with the team at Innoval: Amazing human beings, good vibe and smart learnings.

Louis Gendreau, Technical Customer Service Manager

How this course can help.

The Aluminium Rolling Technology Course covers all the key aspects of hot and cold rolling of aluminium flat products. Our consultants, who have a huge amount of industry experience, write and deliver the modules. They’re very familiar with the day-to-day issues of a rolling plant and they’ve created this course to help you solve them. Many of the presentations are supplemented with hands-on workshop sessions.

Each delegate receives a 1100 page reference manual containing the presentation and workshop material, as well as an electronic version on an encrypted USB stick. We’ll also give you a smart bag to carry them home in!

This course is recognised by the Institute of Materials, Minerals & Mining (IOM3) as Professional Development.

Who's this course for?

The course is primarily designed for engineers and managers who work in aluminium rolling. However, it would also benefit managers requiring an up-to-date overview of quality-improving technology, as well as engineers new to the field of rolling.

  • Aluminium rolling mill engineers
  • Process engineers
  • Metallurgists
  • Production managers
  • Technical directors

Spaces are limited so book now to avoid missing out!

Course Details

The duration of the course is 5 days, and a sample agenda is shown below. It will take place at a conference venue in Rotherham, UK. Usually, this is also where our delegates will be staying, so it is very convenient too.

This course contains the following modules:

Aluminium Market Dynamics & Drivers.
  • Economics of rolling
  • Business cycles
  • Future trends
Aluminium Casting Overview.
  • Outline of the process routes continuous casting and direct chill casting
  • Metal conditions at various stages during casting
  • Machinery used in casting
Process & Machinery Overview.
  • Outline of Aluminium process routes
  • Major components of reversing and hot mills, tandem mills and cold mills
  • Outline of machinery used
  • Types of actuator in rolling mills
Mechanics of Rolling.
  • Yield criteria
  • Friction hill
  • Factors determining rolling load
  • Closed and open gap rolling
  • Attenuation
Tribology in Aluminium Rolling.
  • Friction and lubrication basic principles
  • Interaction of rough surfaces
  • Role of additives
  • Hot and cold rolling oils
  • System maintenance
  • Filtration
Process Metallurgy.
  • Alloy choice
  • Microstructure
  • Strengthening mechanisms
  • Annealing
Finishing Overview.

Outline of finishing line process routes

Outline of machinery used

Affects of processing on product quality

 

Thermal Aspects of Rolling.
  • Heat sources and sinks
  • Temperature distributions in rolls and strip
  • Design of roll spray cooling systems
  • Strip cooling
Surface Generation & Surface Defects.
  • Surface generation during rolling
  • Oil entrapment
  • Strip brightness control
  • Scuffing
  • Types of defect
  • Reduction marks
  • Surface inspection
Automotive Aluminium & Visit to JLR.
  • Overview of Aluminium cars
  • Introduction to the manufacturing process
  • Visit and tour of Jaguar Land Rover plant
Introduction to Control.
  • Open and closed loop control systems
  • PID control and gain determination
  • Ziegler-Nichols testing
  • Use of feedback
Mechanics of Profile & Flatness.
  • Definitions of profile and flatness
  • Sources of variation
  • In-process specification and targets for control
Mill Vibration.
  • Sources of vibration in cold mills
  • Vibration modes
  • Mechanical defects & vibration
Automatic Gauge Control.
  • Total gauge description
  • Gauge control loops
  • Measurement devices
  • Different methods of gauge control in current use
Measurement & Control of Profile.
  • Measurement of profile
  • Actuators for control
  • An integrated control strategy
  • Scheduling, setup, adapted setup & in-coil strategies
Data Workshop.
  • Introduction of data analysis and IBA software
  • How to interpret rolling mill data and create meaningful templates
Automatic Flatness Control.
  • Definition
  • I-units
  • Different types of off-flatness
  • Relation with stress
  • On-line measurement
  • Flatness control actuators
  • Strategies to control flatness
Wrap-up and Q&A Session.
  • Interactive session with Innoval’s experts
  • Wrap-up of the week

Sample Agenda

Innoval Technology Ltd. Aluminium Rolling Technology Course 2025

Monday

08:15 BST Arrival

08:30 Introduction
09:15 Mechanics of Rolling
10:15 Mechanics of Rolling Workshop
11:15 Break
11:30 Process & Machinery Overview
13:00 Lunch
13:45 Thermal Aspects of Rolling
15:45 Thermal Aspects of Rolling Workshop
16:15 Break
16:30 Aluminium Casting Overview
17:30 End of the Day
18:00 Social Event

Tuesday

08:15 BST Arrival

08:30 Aluminium Market Dynamics & Drivers
09:15 Mechanics of Profile & Flatness
11:00 Break
11:15 Introduction to Control
12:15 Control Workshop
12:30 Lunch
13:15 Surface Generation
14:15 Surface Defects / Lab Workshop
15:15 Data Workshop
16:15 Break
16:30 Mill Vibration
17:30 End of Day

Wednesday

08:15 BST Arrival

08:30 Finishing Overview
09:45 Break
10:00 Process Metallurgy
11:15 Break
11:30 Process Metallurgy Workshop
12:15 Aluminium Beverage Cans
13:00 Lunch
13:45 Tribology in Aluminium Rolling
15:15 Break
15:30 Measurement & Control of Profile & Workshop
17:30 End of Day
18:00 Social Event

Thursday

08:15 BST Arrival

08:00 Travel to Can Pack
09:00 Course visit and tour at Can Pack
11:45 Travel from Can Pack
12:45 Group Photo & Lunch
13:45 Automatic Gauge Control
16:15 Break
16:30 Automatic Gauge Control Workshop
17:30 End of Day

Friday

08:15 BST Arrival

08:30 Automatic Flatness Control
9:30 Automatic Flatness Control & Workshop
11:30 Summary & Wrap Up
12:00 Lunch
12:45 Course Finish

Social Activities

To facilitate networking, we include two social evenings, plus a fascinating tour of CANPACK in the course fee. The factory tour is definitely a highlight of the course. It provides an excellent opportunity for our delegates to see how an end-user processes aluminium sheet.

Travel Tips

The course will be held at Innoval’s offices in Sheffield / Rotherham.

Innoval Technology Limited
Unit 9, Selden Way
Rotherham
S60 5AA
England

Our offices are within our parent company’s UK head office, and you will see signage for Danieli on the front of the building.

By plane.

The closest airports to the venue are:

  • Manchester Airport (~1 hour 30 mins)
  • Leeds Bradford Airport (~1 hour 10 mins)

You can fly into London (Gatwick) or London (Heathrow) and travel by train to Sheffield (~4 hours).

You may also wish to consider Birmingham International Airport, as our trip to Jaguar Land Rover on the last day takes place in Birmingham.

By train.

The venue is a 15 minute car journey from Sheffield train station.

By car.

On-site parking is available at the venue, and electric charging bays are available on a first-come-first served basis.

Local taxis.

We recommend the following local taxi companies:

Accomodation.

We recommend the following local hotels:

We have a corporate rate agreement with both of these hotels. When making the reservation, quote Danieli UK Holding Limited, to ensure you take advantage of this benefit.

Interested?

Reserve your place, register interest, ask an expert, or get more information. Spaces are limited so book now to avoid missing out!

Download the course guide

Payment & cancellation.

Payment information.

We’ll send you an invoice shortly after receiving your registration form. The invoice will contain our bank details.

Please make sure your course fees are paid ahead of the course start date. We can’t fully confirm registrations until we’ve received your payment. We reserve the right to withhold the joining links and training materials if we do not receive your payment or PO ahead of the course start date.

Need to cancel?

We'll refund any fees, less a 10% handling charge, for a cancellation received in writing 14 days ahead of the course start date. For any cancellations after this and for non-attendance, we will charge the full rate. However, you're very welcome to send substitute delegates.