Sunil Khosla

Sunil is a Senior Consultant in our Materials Development group.

He has more than 25 years of experience within the aluminium industry working in both production and R&D positions.

Sunil obtained an MSc in Industrial Materials Engineering from the University of Liverpool. He then studied for an industrially sponsored PhD at the University of Nottingham.

Sunil joined Innoval’s Materials Development team in 2019 as a Senior Consultant bringing with him over 25 years of experience in alloy development, product qualification with aerospace OEM’s, technology transfer and training across various production plants. He also has expertise in the calculation of equilibrium phase diagrams and design allowables.


  • Product and process metallurgy with a particular focus on plate products
  • Alloy development, product qualification and technology transfer

Articles by Sunil Khosla.


Alloy development: combining thermodynamic software and materials characterisation
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Molten metal cleanliness when casting aluminium slabs – the basics!
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